Sulfur is commonly a byproduct of natural gas and oil refining. It may transported and used as a solid, but when heated, molten sulfur provides advantages in transportation and industrial process applications.
Molten sulfur is difficult to pump due to the very narrow temperature range that it can be handled. It is typically solid up to 240°F, and then re-solidifies again around 370°F. The suggested handling range is 270°F - 310°F, where the viscosity is 6 to 9 cPs. It’s specific gravity of 1.8 reduces available suction lift. Due to the narrow temperature range, pumps and piping must be jacketed for steam or hot oil heating, or electrically heated.
Molten sulfur is often stored in concrete pits and pumped out by submerged, pit-mounted vertical centrifugal pumps with extended shafts and motors mounted above the pit cover. There are numerous applications where positive displacement pumps are preferred, however, particularly metering into furnaces to make SO2 or sulfuric acid, and in other low flow metering applications to add sulfur to other products.
Viking pumps may be used to meter molten sulfur through nozzles into furnaces to make sulfuric acid or sulfur dioxide where a certain volume of sulfur is required per certain volume of air. These furnaces may be found at some sulfur recovery units at gas plants and refineries, at tanneries and pulp and paper mills, smelters and phosphate fertilizer plants. Viking pumps also transfer molten sulfur to wet prilling units and pastillators, and are used to meter sulfur as an ingredient in some cosmetics and skincare products.